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 BL-Series Ballast Loads

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 804bl

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¹ß¶ó½ºÅÍ Å×½ºÆ® ½Ã½ºÅÛ(Ballast Test Systems)
The 804BL Ballast Load is designed to support testing of both magnetic and electronic lighting ballasts in high volume, high speed production environments. This modular, programmable load accurately simulates different fluorescent or HID lamp types to a ballast under test. It is an ideal companion product to the BTS Series of Ballast test systems. (Refer to BTS product data sheet for information on fully automated ballast test systems). Each 804BL mainframe can accommodate up to four lamp load modules for testing one, two or four lamp ballast types. All lamp load parameters can be controlled from the front panel for bench use or over the standard RS232C and IEEE-488 remote control bus for ATE applications. Multiple 804BL loads can be combined to create higher power load configurations if needed




Eliminates Lamp Disposal Fees
Environmental regulations can mean high lamp disposal fees that quickly add up. This raises the actual cost of using lamps as loads in high volume ballast test applications. The use of the 804BL is not only more economical, as it eliminates the need to use and dispose of actual lamps, it is also environmentally more responsible.
Furthermore, the programmability of the 804BL provides support for a wide range of different lamp types without the need to replace or switch between different resistive or actual lamp loads. This represents significant cost and time savings over traditional fixed resistor load banks or actual lamps. The 804BL provides unprecedented flexibility for a modern ballast production line.

Special Features:


Wide Frequency Range
With a wide frequency range from DC to 100 KHz, the 804BL is capable of testing modern electronic ballasts of all types. A carefully designed low inductive and capacitive design ensures optimal performance at both line frequencies for magnetic ballasts and high frequencies for electronic and HID ballasts.
Multiple Modules
A single 804BL mainframe can accommodate up to four independent lamp load modules. Each module can be selected from the front panel or over the bus. A high speed serial interface is provided on the rear panel to connect additional 804BL units, if needed, using a master/slave configuration.
Operations programmed on one or more modules can be time synchronized to occur simultaneously using a unique trigger mode. This high speed trigger mode ensures commands sent to multiple modules are executed at the same moment in time.
Filament Resistors
Different filament resistor types can be selected under software control to simulate different lamp types. Both instant start and rapid start ballast types can be tested using the available filament resistor selections offered by the 804BL.
Power Factor
The 804BL supports four discrete power factor settings for each load module. Available settings are high, medium, low and off. Highest power factor setting is equivalent to a lamp power factor of 0.9. The impact of lamp power factor on ballast performance can be evaluated using this programmable feature.
End Of Life Mode
The 804BL has special provisions for end of life mode (EOL) testing of ballasts. Using the EOL mode, the effect of lamp aging and the ability of the ballast under test to detect this condition can be verified. The EOL mode is selectable from both the front panel and the remote control interface.



Supported Ballast Types
Magnetic Ballasts
Rapid Start
Instant Start
Dimming Ballasts
The 804BL supports testing of dimming ballast types through its high impedance range of up to 3200 ohms.
High Frequency Ballasts
The frequency range of the 804BL load module spans DC to 100 KHz. This allows each load module to be used for magnetic as well as electronic ballast type testing. For service return and production rework stations, the same load can be used to handle a wide range of ballast test tasks.
HID Ballasts
The 804BL was designed to handle the high start-up voltage and frequency output found in typical HID ballasts and may be used to test most HID ballast types.
Specifications
Specifications shown apply to a 804BL chassis with a single ballast load module unless otherwise noted. Up to four modules may be installed in a single chassis. All specifications are valid for an ambient temperature of 23?C ?5?C and apply after a warm-up period of 15 minutes.

Load Module
Resistance
Range: 40 - 3200 Ohms
Accuracy: ?0.5 % of setting ?1 Ohm
Resolution: 1 Ohm typical, 2 Ohm max.
Power Dissipation
Continuous: 100 Watts (R > 220 Ohms)
Peak: 200 Watts
Input Voltage
Maximum: 1500 Vpp, 1000 VRMS into open circuit
3500 VRMS into programmed resistance
Load Current
Maximum: 800 mA RMS
Fused: 2 A RMS
Frequency
Range: DC - 100 kHz
Power Factor
Range: 0.90, 0.92, 0.96, 1.00
Accuracy: ?0.2
Selection: High, Medium, Low, Off
Output Control
Relay on/off, dual pole
Parasitic
Capacitance: < 30 pF
Inductance: < 50 uH
Coupling
DC Coupled
Filament Resistors
Range: 2 sets
Power: 5 Watt max.
Control: Relay controlled open or short
Coupling: DC Coupled
End Of Life Test
Modes: EOL or Bypass

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